Automation

How AI is improving composites operations and factory sustainability

Workforce pain points and various logistical challenges are putting operations resilience and flexibility to the test, but Industry 4.0 advancements could be the key to composites manufacturers’ transformation. 

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News

Horizon Aircraft provides update on technical flight testing

Positive progress during eVTOL prototype testing approaches full transition to forward flight, aids in final full-scale aircraft design for completion and testing in 2026.

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Carbon Fibers

ATA Industrial Group report evaluates the state of the global carbon fiber market

Carbon fiber composites market report provides statistics, analyses and trends regarding 2023 demand in China and around the world.

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Lilium looks to France to establish high-volume eVTOL production

Lilium is keen to expand its industrial footprint through leveraging of France’s aerospace heritage and vast supplier base in aerospace and electrification, in preparation for the eVTOL aircraft market demand.

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Products

Composites 4.0

Plataine grows facility visibility, control with 3D Live Map launch

Composites manufacturers are able to proactively track, manage and streamline production status and resources use via a holistic, real-time view of the production environment.

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Anaglyph releases Laminate Tools version 5.2

Nesting, design, GUI and viewing features have been improved or added to the composites design software tool.

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Fabrics/Preforms

Angeloni launches non-stitched multiaxial NCF fabric option

An adhesive grants the same stability of traditionally stitched composite fabrics, making Stratos suitable for use in a range of fibers and production processes.

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Trending

Thermoplastics

JEC World 2024 highlights: Thermoplastic composites, CMC and novel processes

CW senior technical editor Ginger Gardiner discusses some of the developments and demonstrators shown at the industry’s largest composites exhibition and conference.

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Composites end markets: Pressure vessels (2024)

The market for pressure vessels used to store zero-emission fuels is rapidly growing, with ongoing developments and commercialization of Type 3, 4 and 5 tanks.  

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Filament Winding

Carbon fiber composite pallet revolutionizes freight industry

LOG Point Pallet fuses advanced materials with innovative design and manufacturing to improve supply chains worldwide.

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hybrid additives
Chem Trend
Lightweight carrier veils for Aerospace
Chem Trend
KNOWLEDGE CENTERS

Features and Articles

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Editorial

Looking at composites through the lens of U.S. history

When you’re a tourist with a background in writing for manufacturing it’s impossible not to notice all of the ways in which composites have resulted in significant milestones in the U.S. — historically and in the present.  

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Aerospace

Industrializing additive manufacturing in the defense/aerospace sector

GA-ASI demonstrates a path forward for the use of additive technologies for composite tooling, flight-qualified parts.  

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Application

Designing an infused, two-piece composite baseball bat

With its Icon BBCOR bat, Rawlings leveraged its experience in braided fabrics and RTM to create an optimized, higher-performance two-piece design.

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RTM

From the CW Archives: The life and death of the BMW i3

A look back at the ambitious and impressive composites production system BMW developed for production of the all-electric i3 EV.

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Thermwood Corp.
Airtech
NewStar Adhesives - Nautical Adhesives
re-engineered the ORPC foil and strut
Latest Issue

Industry Experts

Finishing & Fastening

Creating a composite battery insert-stud solution for EV trucks

Bossard worked with an OEM and Tier supplier team to meet tight electrical insulation and packaging tolerances while reducing tooling, molding and assembly costs.

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Design & Testing

Damage tolerance testing of sandwich composites: The sandwich flexure-after-impact (FAI) test

A second new ASTM-standardized test method assesses the damage tolerance of sandwich composites under flexural loading.

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Gardner Business Index

Composites industry activity meaningfully slowed contraction in March

The GBI: Composites Fabricating still contracted in March, though it landed just one point shy of 50, which could eventually lead it into expansion territory.

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Coatings for Carbon Fiber from Keyland Polymer
SikaBlock® M974
re-engineered the ORPC foil and strut
Airtech International Inc.

Videos/Podcasts

Wind/Energy

Composites end markets: Batteries and fuel cells (2024)

As the number of battery and fuel cell electric vehicles (EVs) grows, so do the opportunities for composites in battery enclosures and components for fuel cells.

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Filament Winding

Optimizing robotic winding of composite tanks and pipes

Pioneer in mandrel-based reinforced rubber and composite products, TANIQ offers TaniqWindPro software and robotic winding expertise for composite pressure vessels and more.

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Pressure Vessels

Forvia moves toward more sustainable automotive composites manufacturing

Automotive technology supplier Forvia shares sustainability goals and recent developments aimed at bio-based and recycled materials and ramping up hydrogen tank production for clean mobility.

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Ketones

Eaton developing carbon-reinforced PEKK to replace aluminum in aircraft air ducts

3D printable material will meet ESD, flammability and other requirements to allow for flexible manufacturing of ducts, without tooling needed today.

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Optimizing machining for composites: Tool designs, processes and Industry 4.0 systems

Hufschmied moves beyond optimized milling and drilling tools to develop SonicShark inline quality control system and Cutting Edge World cloud platform for optimized tool use and processes.

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Aerospace

Plant tour: Sekisui Aerospace, Orange City, Iowa, Renton and Sumner, Wash., U.S.

Veteran composites sites use kaizen and innovation culture to expand thermoplastic serial production, 4.0 digitization and new technology for diversified new markets.

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Sustainability

Episode 44: Andy West, Sonichem

CW interviews Dr. Andy West of Sonichem, about the company’s ultrasonic process for converting biomass into lignin, as well as other biomaterials of interest for composites manufacturing.

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Trends

Episode 43: Emphasizing the recycling of wind blades

CW Talks discusses Ford Motor Company’s involvement with the EMPHASIZING project, a UK consortium working to develop a material from recycled glass fiber with mechanical properties superior to virgin glass.

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Aerospace

Episode 42: Jeff Sloan, CompositesWorld

CW publisher and brand V.P. Jeff Sloan discusses the history of CW and the evolution of the composites industry during his time as editor. 

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Episode 41: Chase Hogoboom, T.J. Perrotti, Composite Energy Technologies Inc.

Chase Hogoboom (president) and TJ Perrotti (senior Naval architect and chief design engineer), CET Photo Credit: Composite Energy Technologies Inc.

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Aerospace

Episode 40: Sarah Cox, NASA

Sarah Cox, materials engineer at NASA, talks about her experience at NASA working with composites in the space travel space. 

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Construction

Episode 39: Joe Fox, FX Consulting

Consultant Joe Fox talks about the massive potential for composites use in infrastructure applications and what it will take to turn that potential into reality.

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sustainable carbon fiber composites​
industrial CNC routers
Kennametal Composite Material Tooling Solutions
Advanced nonwovens for AAM